Laminated Rollstock
Engineered flexible material structures
A critical part of the flexible packaging process is selecting the proper type of material structure for your product. Our technical support department can assist you when evaluating material options. In addition to our portfolio of custom laminated film structures, our capabilities include advanced in-house printing and converting.
Perfect for both wet and dry packaging applications, our flexible packaging films and laminates create a layer of insulation that protects products when packaged. Various types of packaging materials are used to formulate the laminate structure including polyethylene, polyester, nylon, film-foil laminations and more. Additionally, many of our laminate structures are compatible with How2Recycle® (H2R) guidelines, making it easier for brands to align with recycling programs.
Flexible laminate materials are used in many different markets from food and beverage to pharmaceuticals and medical devices. Our flexible packaging materials are customized to your product’s specific barrier needs that will increase long-term endurance and help your product resist harmful outside elements as it sits on the shelf.
A variety of value-added features are compatible with laminated rollstock orders. We can provide a gloss or matte finish, clear viewing windows, press-to-close zippers, hang holes, perforation, laser scoring and more to meet any desired specifications your product requires.
Eagle’s experienced team of flexible packaging engineers work hard to understand the details of your brand, business and product. From dietary supplements to liquid energy gels and vitamin powder, our high-barrier packaging capabilities provide the latest flexible film technology to meet the specific lamination requirements of both consumer and medical products.
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Available Material Substrates
Polyethylene
- “EZ” Tear
- Nylon Blend
- EVOH Blend
- High Density (HDPE) Single Resin
- PCR
Laminated Foil
Laminated Paper / Foil
Compostable
- BIO PBS
- PLA
- Cellulose
- Metalized
- Ecovio®
Polypropylene
- Clear
- Matte
- Metalized
- Cast Polypropylene
Nylon
Polyester
- PVDC Coated
- Aluminum Oxide Coated
- Matte
- PCR
TYVEK
Sustainable Laminate Structures
Eagle’s dedicated sustainability team keeps a pulse on the latest innovations in films, adhesives, coatings, and sealants to create advanced sustainable laminate structures without compromising performance. Many of our laminates are designed to be How2Recycle® (H2R)-compatible, enabling easier participation in recycling streams and helping brands meet regulatory and consumer-driven sustainability goals. Our portfolio includes recyclable mono-material structures, PCR (post-consumer recycled) content options, and compostable alternatives that support a circular economy. With each project, Eagle’s packaging engineers collaborate with you to balance functionality, regulatory requirements, and environmental impact to ensure your packaging is not only effective but also responsibly designed.
High-Barrier Packaging Film
High-barrier packaging film is the premium choice packaging material for supporting sterility and preserving product quality and freshness. At Eagle, we utilize high-barrier packaging materials to keep moisture, air, and other elements sealed off from the contents inside your flexible pouch or bag.
With barrier packaging film, you can optimize your product’s shelf life and provide maximum, long-lasting quality for customers. Eagle collaborates with you to ensure that your package’s high-barrier film is carefully constructed to meet your product’s specific requirements.
Moisture Barrier Packaging
If your product requires extreme moisture and vapor protection, our high moisture barrier packaging materials will help you achieve just that. High-barrier packaging pouches can be custom built with protective layers and materials like film-foil laminations, polyvinylidene chloride, and high-density polyethylene to keep unwanted moisture properties from entering your package.
Moisture barrier packaging is a must for dry ingredient products such as powdered soup mixes and nutritional supplements.
Oxygen Barrier Packaging
Some products need to reduce or remove oxygen transmission rates completely in order to effectively extend shelf life. Oxygen barrier packaging uses a special material coating that reduces oxygen levels inside the pouch, which helps preserve your product’s color, flavor, and aroma. With such a wide range of materials at our disposal, we can help you choose the best oxygen barrier packaging structure for your needs.
High-Barrier Films for Food Packaging
One of the most common challenges facing food products is shelf life. High-barrier packaging helps retain rich flavors and aromas by creating a tightly sealed barrier system. The barrier film works to efficiently block oxygen transmission and water vapor from contacting sensitive foods. Products such as coffee grounds, snack foods and select dry ingredient food products can be greatly affected by any air or moisture that enters the pouch.
High-Barrier Film for Non-Food Items
High-barrier packaging can also be a valuable film choice for non-food items such as household chemicals and nutraceutical products. Our unique materials are tested and validated throughout the high-barrier lamination process to ensure optimum protection.
High-Barrier Film for Medical Devices & Healthcare Applications
Barrier packaging for medical device products is critical for maintaining sterility and providing aseptic presentation at the point of use. We offer many material structures commonly used in medical and healthcare packaging and manufacture custom laminated structures to meet OTR and WVTR specifications.
Rollstock Enhancements
Printed Rollstock
At Eagle Flexible Packaging, our printed rollstock combines the industry’s most advanced technology with exceptional graphics support to give your brand a competitive edge. With in-house pre-press services, a dedicated graphics center, and state-of-the-art flexographic printing presses, we deliver rollstock that enhances shelf impact while maintaining consistent quality.
Printing options include:
- Reverse or surface printing options
- Solvent-based and water-based ink systems
- Matte, soft-touch, or high-gloss finishes
- Protective coatings and durable laminations
- Clear viewing windows
- Seamless, continuous print
Rollstock with pre-applied zipper
Add consumer functionality without adding packaging line complexities with Eagle’s pre-applied zippers. Rollstock with pre-applied zipper is a great alternative for manufactures who desire a resealable package but need the throughput of an automated form, fill and seal production line.
Rollstock with pre-applied zipper technology is compatible with virtually all vertical form fill seal (VFFS) machines, and is overall less expensive than applying resealable fastening inline.
Benefits of rollstock with pre-applied zipper:
- Less expensive than applying zipper inline
- Preformed pouch or roll fed film options
- Compatible with VFFS machines
- Bag-top style available
Rollstock with Laser Scoring
Laser scoring is an advanced feature that enhances both functionality and consumer satisfaction. By incorporating laser scoring into your rollstock, you provide end users with controlled, precise tearing without compromising product protection. It’s a simple upgrade that improves usability while maintaining the integrity of your packaging design.
Key benefits of laser-scored rollstock:
- Clean, accurate, and consistent tear lines
- Easy, frustration-free opening
- Customizable patterns and depths for flexibility
- Compatible with a wide range of substrates
- Improved overall user experience
The Eagle Advantage
Our entire product portfolio is backed by our advanced manufacturing capabilities. Our products and processes are thoughtfully designed to better serve you and ensure your packaging delivers both functionality and a seamless experience for the end user. The best packaging supplier is one you can rely on, and we are committed to setting the standard for quality, service, and speed in everything we do.
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